21064613-5-727

21064613-5-727a-1

21064613-5-727a-1


01/06/16 12:38:17 PM

 

Need to remove material in areas that are red from the ultrasonically welded injected molded assembly shown below. Quantity of parts to be machined 1500 to 5000….

20160106_115035

SAMSUNG-SGH-I337
01/06/16 11:50:35 AM

20160106_115035

21064613-5-727a-2

21064613-5-727a-2


01/06/16 12:38:17 PM

20160106_115048

SAMSUNG-SGH-I337
01/06/16 11:50:47 AM

20160106_115048

21064613-5-727a-8

21064613-5-727a-8


01/06/16 12:38:17 PM

21064613-5-727a-6


01/06/16 12:38:17 PM

 

 

Solid model of fixture to hold 2 parts. First op on part on left side of fixture is then moved to right side of fixture. A un modified part is then loaded into the left side and program allowed to cycle which produces a finished part in the right fixture position.

21064613-5-727a-6

21064613-5-727a-4

21064613-5-727a-4


01/06/16 12:38:17 PM

21064613-5-727a-5


01/06/16 12:38:17 PM

21064613-5-727a-5

21064613-5-727a-b_on fixt asm3

21064613-5-727a-b_on fixt asm3


01/06/16 11:28:17 AM

21064613-5-727a-7


01/06/16 12:38:17 PM

21064613-5-727a-7

21064613-5-727a-b_on fixt asm2

21064613-5-727a-b_on fixt asm2


01/06/16 11:28:17 AM

21064613-5-727a-b_on fixt asm1


01/06/16 11:28:17 AM

I originally 3d printed the fixture in the FDM machine but was not happy with the accuracy of fixture so I machined one from 6061 par stock. Notice the sharp corner in the upper left corner of the fixture and the rounded corners. The sharp corner denotes the fixture “ZERO” location. The generous radii make it pretty obvious should you insert the fixture into the vise backwards!

21064613-5-727a-b_on fixt asm1

20160106_114709

20160106_114709

SAMSUNG-SGH-I337
01/06/16 11:47:08 AM

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SAMSUNG-SGH-I337
01/06/16 11:47:14 AM

20160106_114715

20160106_114719

20160106_114719

SAMSUNG-SGH-I337
01/06/16 11:47:18 AM

20160106_114731

SAMSUNG-SGH-I337
01/06/16 11:47:30 AM

20160106_114731

20160106_114914

20160106_114914

SAMSUNG-SGH-I337
01/06/16 11:49:13 AM

20160106_114927

SAMSUNG-SGH-I337
01/06/16 11:49:27 AM

20160106_114927

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20160106_114934

SAMSUNG-SGH-I337
01/06/16 11:49:34 AM

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SAMSUNG-SGH-I337
01/06/16 11:49:39 AM

20160106_114940

20160106_114946

20160106_114946

SAMSUNG-SGH-I337
01/06/16 11:49:45 AM

This clamp piece was 3d printed n the FDM and works well enough so far that I do not plan on machining a replacement.

20160106_114955

SAMSUNG-SGH-I337
01/06/16 11:49:55 AM

20160106_114955

20160106_114959

20160106_114959

SAMSUNG-SGH-I337
01/06/16 11:49:58 AM

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SAMSUNG-SGH-I337
01/06/16 11:50:26 AM

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20160106_115008

SAMSUNG-SGH-I337
01/06/16 11:50:08 AM

20160106_115124

SAMSUNG-SGH-I337
01/06/16 11:51:24 AM

20160106_115124

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20160106_115131

SAMSUNG-SGH-I337
01/06/16 11:51:31 AM

20160106_115137

SAMSUNG-SGH-I337
01/06/16 11:51:36 AM

20160106_115137

20160106_115356

20160106_115356

SAMSUNG-SGH-I337
01/06/16 11:53:55 AM

20150520_090542

SAMSUNG-SGH-I337
05/20/15 9:05:42 AM

This was an earlier fixture that worked quite well until they wanted to start modifying the part which was not n the fixture…

20150520_090542

21064613-5-727a-3

21064613-5-727a-3


01/06/16 12:38:17 PM