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21060143-bill
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The
part is 0.1875 diameter 0.975 long. It’s a link used to connect a
solenoid plunger to a card lock in a credit card reader.
Qty: 10
pieces……..hardly worth the effort to only make 10!
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2/6/2015 2:08:42 PM
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20150219_162331
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Actual machined part
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SAMSUNG-SGH-I337
2/19/2015 4:23:30 PM
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20150219_162706
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Actual machined part
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SAMSUNG-SGH-I337
2/19/2015 4:27:06 PM
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21060143-link
fixture_2-1
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Fixture SolidWorks design
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2/3/2015 9:04:23 AM
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The concept of the fixture is that the raw stock (brass
and aluminum) will be pressed into the fixture and held securely for the
machining and drilling operations.
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21060143-link
fixture_2-4
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Fixture
SolidWorks design with parts assembled on fixture
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2/3/2015 9:06:33 AM
Here you can see the finished
parts being held in the fixture
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21060143-link
fixture_2-2
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Fixture SolidWorks design with syock assembled on
fixture
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2/3/2015 9:05:42 AM
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This photo shows the raw stock in the fixture prior to
machining
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21060143-link
fixture_2-5
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3d
image of fixture positioned for drilling operation
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2/3/2015 9:07:53 AM
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The fixture will get rotated to access the drilled holes
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21060143-link
fixture_2-6
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3d
image of fixture positioned for milling operation
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2/3/2015 9:08:35 AM
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LINK_FIXTURE_AVI
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Short video of fixture tool path, click the camera
icon above.
2/5/2015 3:52:10 PM
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21060143-link
fixture_2-3
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A 3d view showing the parts nested inside the stock
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2/3/2015 9:06:06 AM
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20150218_174510
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Fixtures
loaded with stock ready to be drilled and profiled.
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SAMSUNG-SGH-I337
2/18/2015 5:45:09 PM
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20150219_150722
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Fixture showing finished machined parts and the part
removal holes.
A 1/8” dowel pin is inserted in the part extraction
holes to press out the individual parts
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SAMSUNG-SGH-I337
2/19/2015 3:07:22 PM
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20150218_173612
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SAMSUNG-SGH-I337
2/18/2015 5:36:11 PM
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20150218_173620
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SAMSUNG-SGH-I337
2/18/2015 5:36:20 PM
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20150218_173629
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SAMSUNG-SGH-I337
2/18/2015 5:36:29 PM
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On the bottom of the fixture you can see there are holes
that you insert a pin into to remove the part after it has been machined.
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20150218_173704
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SAMSUNG-SGH-I337
2/18/2015 5:37:04 PM
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20150219_163145
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Profile
machining operation almost finished.
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SAMSUNG-SGH-I337
2/19/2015 4:31:45 PM
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20150219_141643
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Stock after first machining operation.
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SAMSUNG-SGH-I337
2/19/2015 2:16:43 PM
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20150219_141700
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SAMSUNG-SGH-I337
2/19/2015 2:17:00 PM
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20150219_141738
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SAMSUNG-SGH-I337
2/19/2015 2:17:37 PM
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20150219_142520
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The start of the profile
machining operation
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SAMSUNG-SGH-I337
2/19/2015 2:25:19 PM
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20150219_142525
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SAMSUNG-SGH-I337
2/19/2015 2:25:25 PM
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20150219_163115
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SAMSUNG-SGH-I337
2/19/2015 4:31:14 PM
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20150219_142542
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SAMSUNG-SGH-I337
2/19/2015 2:25:41 PM
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20150219_142555
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SAMSUNG-SGH-I337
2/19/2015 2:25:54 PM
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20150219_150649
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SAMSUNG-SGH-I337
2/19/2015 3:06:48 PM
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20150219_150701
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SAMSUNG-SGH-I337
2/19/2015 3:07:01 PM
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20150219_162244
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Part design length is 0.9750”, I’m pretty close!
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SAMSUNG-SGH-I337
2/19/2015 4:22:44 PM
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20150219_162354
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A view
showing the corner round on the sharp edge of the part
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SAMSUNG-SGH-I337
2/19/2015 4:23:54 PM
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20150218_173638
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SAMSUNG-SGH-I337
2/18/2015 5:36:38 PM
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20150219_162622
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A view showing the corner round on the
sharp edge of the part
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SAMSUNG-SGH-I337
2/19/2015 4:26:22 PM
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21060143_link_fixt_asm-2
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Additional fixture ideas
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2/3/2015 8:09:28 AM
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Earlier fixture concepts
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21060143_link_fixt_asm-3
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Additional fixture ideas
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2/3/2015 8:27:55 AM
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Earlier fixture concepts
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21060143_link_fixt_asm-4
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Additional fixture ideas
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2/3/2015 8:12:06 AM
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Earlier fixture concepts
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21060143_link_fixt_asm-5
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Additional fixture ideas
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2/3/2015 8:29:15 AM
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Earlier fixture concepts
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21060143_link_fixt_asm
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Additional fixture ideas
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2/3/2015 8:06:59 AM
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Earlier fixture concepts
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